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Front Discharge Scrap Iron Baler
Front Discharge Scrap Iron Baler
Front Discharge Scrap Iron Baler
Front Discharge Scrap Iron Baler
Front Discharge Scrap Iron Baler
Front Discharge Scrap Iron Baler
Front Discharge Scrap Iron Baler
The Dershan Front Discharge Scrap Iron Baler compresses prepared light iron and steel scrap into compact rectangular bales and pushes the finished bale out through the front of the machine. Its horizontal hydraulic layout is suitable for recycling yards and production facilities that need an organized loading, baling and collection process.

Model: HBQ Series
Motor Power: 22–135 kW (series range; model-dependent)
Discharge: Forward Push-Out
Application: Prepared Light Iron and Steel Scrap
Hotline:+86 188 1766 8272
Email:info@dersan.com
Video


Reference video: Aluminium Extrusion Baler.

Description


Product series: HBQ Series;

Machine type: Horizontal hydraulic metal baler;

Bale discharge: Forward push-out / front discharge;

Motor power (series range): 22–135 kW, depending on the selected HBQ model;

Control: PLC automatic or manual control, as specified;

Electrical supply: Three-phase; site-specific voltage; 50/60 Hz as specified;

Core components: Pump and motor;

Steel plate: Q235B, as specified;

PLC brand: Siemens, as specified;

Electrical components: Schneider, as specified;

Pump brand: Jiangsu Hengyuan, as specified;

Motor brand: Taizhou Taida, as specified;

Feeding method: Grabber or manual loading;

Bale shape: Square / cube;

Machine condition: New;

Place of origin: China;

Color: RAL 5010 or customized;

Remote control: Optional;

Video support: Within the agreed service scope;

Applicable material: Light metal scrap / non-ferrous metal;

Wear plates: Replaceable option, as specified;


The Dershan Front Discharge Scrap Iron Baler compresses prepared light iron and steel scrap into compact rectangular bales and pushes the finished bale out through the front of the machine. Its horizontal hydraulic layout is suitable for recycling yards and production facilities that need an organized loading, baling and collection process.

Hydraulic Baling for Light Iron and Steel Scrap

Loose sheet-metal offcuts, light steel scrap and other suitable production scrap can take up substantial floor and transport space. This front discharge scrap iron baler brings the material together in a compression chamber, forms a rectangular bale and presents it at a defined front outlet for collection. It is intended for scrap dealers, metal recycling facilities and manufacturers preparing suitable scrap for storage, transport or further recycling.

Selection starts with the actual material. Maximum piece size, thickness, hardness and loose bulk density influence the chamber, compression force and handling arrangement required. A machine selected for thin sheet offcuts should not automatically be treated as suitable for heavy sections, solid castings or long tangled material. Send material photographs and the intended production volume so the configuration can be reviewed before ordering.

Working Process

1. Prepare and sort the scrap. Separate material grades where required and remove unsuitable contamination. Confirm that the largest pieces fit the selected chamber. Batteries, sealed or pressurized containers and hazardous material must not enter the baler.

2. Load the chamber using the agreed feeding method. The operator follows the machine manual and checks that the operating area is clear before starting the compression sequence.

3. Compress the charge. The hydraulic system brings loose scrap together and forms a compact rectangular bale. PLC automatic control and manual control are available according to the specified configuration.

4. Discharge and collect the bale. The finished bale is pushed forward into the designated receiving area. Collection and the next loading cycle follow the approved workflow.

Choosing the Right Bale and Production Rate

Choose the target bale dimensions and handling weight around the receiving recycler, available lifting equipment and transport plan. Bale weight changes with material type, charge condition, bale dimensions and compaction. A nominal force rating or an unloaded hydraulic cycle is not the same as a demonstrated hourly output.

For an application-specific quotation, provide the scrap type, maximum dimensions and thickness, expected hourly or daily volume, target bale requirements, operating hours, electrical supply and a simple site layout. Where the scrap stream varies, a representative material test can help establish a realistic configuration and production target.

Parameters

Front-Out Metal Scrap Baler: HBQC / HBQ Models
The specifications below apply only to the listed models. Their motor ratings are shown individually and are separate from the 22–135 kW series range in the product overview.

Model

Chamber Size

Bale Size

Bale Weight

Output

Motor Power

HBQC40

500*250*200mm

250*200mm

8-10kg

20 bales/Hour

3kw

HBQC80

700*350*250mm

350*250mm

15-25kg

20 bales/Hour

5.5kw

HBQ80

800*400x400mm

400*200mm

20-30kg

15-20 bales/Hour

5.5kw

HBQ100

1000*500*500mm

500*200mm

30-50kg

15-20 bales/Hour

11kw

HBQ125

1000*600*500mm

600*200mm

35-65kg

12-15 bales/Hour

15kw

HBQ135

1200*600*600mm

600*250mm

40-80kg

12-15 bales/Hour

18.5kw

HBQ160

1400*600*600mm

600*300mm

70-100kg

12-15 bales/Hour

22kw

HBQ200

1600*700*700mm

700*350mm

110-180kg

12-15 bales/Hour

30kw

HBQ250

2000*800*800mm

800*400mm

160-250kg

12-15 bales/Hour

2*22kw


Features


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Remote Control

Remote Service

Kunlun Tongtai Touchscreen For Remote Monitoring And Problem Solving

Famous Brand

HengYuan Oil Pump

Promise The Machine Run Smoothly


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Front-Out Design

Integrated Design For Main Machine And Oil Tank

Easy to Operate And Maintain

Optional Doorless Design

Continuous Output, Cost-Effective

Economical, High Capacity Up to 60 Bales Per Hour

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Features shown: Front-Out Metal Scrap Baler configurations. Optional equipment and the stated maximum output apply to the corresponding illustrated configuration, not every model in the parameter table.

Application
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FAQ

> What scrap can a Front Discharge Scrap Iron Baler process?
It is used for suitable light iron and steel scrap. Selected aluminium, copper and other non-ferrous scrap can also be assessed. Suitability depends on piece dimensions, thickness, hardness, bulk density and contamination. Send material photographs or videos so the correct machine can be recommended.
    

> How do I choose the correct model?
Start with the scrap type and volume, then confirm the bale dimensions and weight accepted by your recycler. Provide the maximum material dimensions, daily operating hours, available space and electrical supply. These details help match the chamber, hydraulic configuration and collection arrangement to the application.
    

> Can the bale size be customized?
Bale size can be discussed according to the application and selected model. Share the required dimensions and target handling weight before ordering. The final bale specification should be stated in the technical proposal, with bale weight assessed for the intended material.
    

> Is the machine automatic or manually controlled?
PLC automatic and manual control are available as specified for the machine. Automatic control supports the normal baling sequence, while manual control supports approved commissioning and service procedures. Operators should follow the supplied manual and training.
    

> What electrical supply is required?
The baler requires three-phase power. Motor voltage and frequency can be specified to suit the installation location. Confirm the available supply and the selected motor rating before arranging cables, protection and electrical connection.
    

> Does the baler need a foundation?
Installation requirements depend on the selected machine. Smaller units may be suitable for an appropriate level concrete surface, while larger machines can require a designed foundation. Follow the installation drawing and confirm floor capacity, anchoring and service access before preparing the site.
    

> Can the chamber wear plates be replaced?
The supplied product information includes interchangeable wear plates, and the FAQ also describes welded alternatives. Confirm the wear-plate material and attachment method in the quotation so replacement and maintenance requirements are clear.
    

> Can you arrange a material test before ordering?
A test can be discussed using customer-supplied material or a representative sample. Photos and video can document the material condition, compression and bale discharge. Agree the test conditions and any required bale or production measurements in advance.
    

> Is video support available for installation and maintenance?
Video support is available for installation, commissioning, operation and maintenance. The supplied manual and the agreed service arrangements should be followed, and electrical, hydraulic or stored-energy work should be carried out by qualified personnel.

Company gallery and related portfolio references. The Customer Cases and Solution sections below show other Dershan projects and systems.


EXHIBITION SHOW








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CUSTOMER VISIT








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FACTORY SHOW








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DELIVERY








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