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Auto Lift Flipping Briquetting Line
Auto Lift Flipping Briquetting Line
Auto Lift Flipping Briquetting Line
Auto Lift Flipping Briquetting Line
Auto Lift Flipping Briquetting Line
Auto Lift Flipping Briquetting Line
Auto Lift Flipping Briquetting Line
Auto Lift Flipping Briquetting Line
Auto Lift Flipping Briquetting Line
The automatic Short Metal Chip lift Flipping Centralized briquetting system is a system specifically designed for the efficient and safe handling, lifting, and pressing of various short chips (iron chips, copper chips, etc.) into high-density briquettes.

Solution Series:DSS
Output:100-500kg/Hour
Application:Suitable for short metal chips, aluminium chips, copper chips, etc
Hotline:+86 188 1766 8272
Email:info@dersan.com
Description

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The automatic Short Metal Chip lift Flipping Centralized briquetting system is a system specifically designed for the efficient and safe handling, lifting, and pressing of various short chips (iron chips, copper chips, etc.) into high-density briquettes.


Core Objective
Achieve automated, continuous, and safe handling of metal chips from their point of generation to briquetting, reducing manual labor intensity, improving workshop conditions, and increasing scrap recycling density and value.


Solution Overview: Detailed Subsystem Explanation
The entire system can be divided into several core modules, connected sequentially along the material flow:

>Chip Collection and Preliminary Concentration
Equipment: Drag conveyors, screw conveyors, vacuum chip extraction systems (for dry machining), magnetic conveyors (for ferrous materials).
Solution: Install small conveyors beneath each machine tool or in chip collection trenches to initially gather scattered chips onto a main conveyor line or collection hopper. The focus at this stage is collection and short-distance horizontal conveying.

>Lifting and Tilting System (Key Link)
This is a critical step for elevating loose and potentially tangled chips from a low position (floor level) to a higher position (storage silo or distributor).
Electric Lifting and Tilting System:
Principle: When the metal chip cart is full, the electric lifting and tilting system raises and tilts the entire cart, dumping the material into an upper storage silo.
Advantages: Suitable for large-volume, intermittent handling; powerful; capable of processing mixed materials.

3>Intermediate Storage and Metered Feeding
Equipment: Screw discharge silo.
Solution: Elevated chips first enter an intermediate buffer silo. A screw conveyor at the bottom of the silo provides uniform, controlled, and metered feeding to the briquetting press. This is key to ensuring consistent briquette quality (uniform density). If chips are wet or prone to bridging, the silo should be equipped with vibrating arch-breaking devices or agitators.

4>Metal Chip Briquetting System
Equipment: Metal chip briquetting press.
Type Selection: Horizontal briquetting press – offers high pressure, high briquette density, large output, and high automation integration.
Key Parameters: Nominal pressure (tonnage), briquette size (diameter/square), cycle time per bale. Selection should be based on metal chip type (different pressures required for steel, aluminum, copper) and processing capacity.

5>Automation Control and Safety
Core: Utilizes a PLC control system to interlink all equipment.
Logic: Briquetting press material level low → Activates feeder → Storage silo material level low → Activates lifter → Collection system interlock.
Safety: Each device includes emergency stop, overload protection, material level monitoring, protective covers, and interlock functions.


Solution Features and Advantages

Full Automation: Significantly reduces manual handling and contact, improving efficiency.

Enclosed Process: Markedly improves workshop environment, reducing oil mist, dust, and safety hazards.

Value Enhancement: Briquettes have high density (3-5 times that of loose chips), facilitating transportation and storage, and command a higher selling price (less oxidation, easier remelting).

Flexible Adaptation: Modular design and selection based on workshop space, chip type (ferrous/non-ferrous), moisture content, and production volume.


Implementation Recommendations

Preliminary Analysis: Clarify metal chip type, daily output, moisture content, and presence of tangles (e.g., long turning chips may require pre-crushing).

Space Planning: Consider equipment layout, especially the installation height of the lifter and the discharge direction of the briquetting press.

Supplier Selection: Seek suppliers with experience in integrated metal chip handling lines, as they can provide better-matched equipment and holistic solutions.

Consider Residuals: The briquetting process may exude a small amount of cutting fluid; a collection trough should be designed.


This solution transforms discrete, messy scrap handling into an efficient, clean, and value-adding modern production unit. For detailed design targeting specific metals (e.g., aluminum chips) or specific capacities, further refinement is available.

Features


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Remote Control

Remote Service

Kunlun Tongtai Touchscreen For Remote Monitoring And Problem Solving

Famous Brand

HengYuan Oil Pump

Promise The Machine Run Smoothly

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Centralized Storage

Screw Feeding

Save Space, Intellegent and High Efficiency

Mitsubishi PLC

Schneider Components

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Auto Cutting Liquid Collecting System

Keep The Machine Neat And Factory Clean

High Copression Rate

Suitable for All Metal Shavings

Compression Rate Up To 10:1,Suitable for all kinds of Short Metal Chips

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Application
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FAQ


> What is Hydraulic Chip Metal Compactor ?

The briquette press is mainly used to briquette all kinds of metal chips such as metal chips, steel chips, metal powder, iron powder, aluminium chips, aluminium powder, copper chips, copper powder, copper granules, copper flakes, brass chips, brass swarfs and other metal chips into high density of briquette, easy to transport and stock, save transport cost, storage cost, convenient for recycling center or steel manufacturer to melt again, improve the rate of steel melting, make more profits by using briquette press.

 

> What is pump flow of Hydraulic Iron Chips Briquetting Press?

The pump flow of the briquette press  is different depending on different types and models, in a word, small model of  briquette press machine will have small pump flow, and bigger briquette press will use bigger pump flow accordingly, and we also can customize the pump flow according to your special requirement such as high output capacity and high density of the briquette after briquetting.

 

> Does the installation of 360 Ton Brass Chips Briquetting Press Machine require drilling and bolting into the floor or can stand without drilling?

Regarding the drilling or not, it depends on the type of briquette press, for vertical briquette press machine, most of vertical baling machine needs drilling and bolting, because it is vertical type, and weight center of the machine is high; and for horizontal briquette press, it no need foundation, drilling and bolting, just put it on horizontal cement ground with thickness more than 150mm.

 

> What are the service requirements for the Scrap Copper Turnings Shredding Briquette Press?

No need special requirements, just contact with our technical team, that is OK, we will get everything done according to your requirements.

 

> Does Hydraulic Scrap Copper Iron Aluminum Chip Briquette Press Machine have PLC control?

 Yes, the machine has PLC automatic control, easy to operate and more efficient, and also has manual control, easy to debug and maintain the briquette press machine.

 

> What brand of oil pump does the High Density Waste Metal Chip Briquetting Plc Control use?

We use china famous best oil pump supplier in China, the pump is durable and stable; also we can use other brands such as Rexroth, Parker, Yuken brand per your requirements.

 

> Is it possible to press other metal chips with Vertical Aluminium Scrap chips Baler?

Yes, of course, the briquette press can press various of m aluminum chips,aluminum shavings,steel shavings,metal chips, iron chips, metal powder, copper chips, brass chips, brass swarfs, copper powder, etc... Please let us know what kind of metal chips will you need to press, then we will suggest you suitable model briquette press machine and best offer accordingly.

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