The automatic Short Metal Chip lifting and Flipping briquetting system is a system specifically designed for the efficient and safe handling, lifting, and pressing of various short chips (iron chips, copper chips, etc.) into high-density briquettes. This system is commonly used in metal recycling and manufacturing plants to transform loose, bulky short chips into compact, dense briquettes for easier handling, storage, and transportation.

The following is an overview of the components and processes of this production line: 

Components of the Short Metal Chip Trolley Lifting Briquetting Production Line

1. Short Metal Chip Collection and Feeding System:

-Short Metal Chip Trolley: A mobile container or cart used to collect short chips and transport them from the production area to the briquetting production line;

-Lifting and Turning System: A conveying system that transports short chips from the trolley to the briquetting machine.

2. Lifting Mechanism:

-Trolley Lifting Device: A hydraulic or mechanical lifting device used to lift the Short Metal Chip trolley to a suitable height for unloading into the feeding system;

-Tilting Mechanism: A mechanism that tilts the trolley to pour the material into the feed conveyor.

3.Pad Press: -Pad Press: The main component that compresses short crumbs into patties. It uses high pressure to press the crumbs into dense, uniform blocks.

-Die and Punch: These are the molds and pressing tools used to shape the patties. They can be designed to produce patties of various sizes and shapes.

4.Control System:

-PLC (Programmable Logic Controller): A control system that automates the entire process, including lifting, feeding, and dough-forming operations.

-HMI (Human Machine Interface): An interface that allows operators to monitor and control the system, adjust settings, and receive real-time data.

5.Output Processing:

-Ejection System: A mechanism that ejects the shaped patties from the mold.

-Conveyor Belt: A conveyor system that transports metal blocks to a storage area or for further processing.

Process Flow

1. Collection: -Short chips are collected from the production area into chip carts;

2. Transportation: -Chip carts are transported to the briquetting production line;

3. Lifting and Unloading: -Chip carts are lifted and unloaded by an elevator, discharging the chips into the briquetting machine feed hopper;

4. Feeding: -Chip carts are conveyed to the briquetting machine;

5. Briquetting: -Chip carts are compressed under high pressure in a hydraulic press to form metal blocks;

6. Extrusion: -The formed metal blocks are ejected from the mold and transported out via an output conveyor belt;

7. Storage and Transportation: -Metal blocks are stored or prepared for transportation.

Advantages

-Efficient Space Utilization: Metal blocks occupy less space than bulk short chips, reducing warehousing and transportation costs.

-Improved Material Handling: Handling and transporting metal blocks is easier and safer compared to bulk short chips.

-Environmental Impact: Reduced dust, improving the overall cleanliness of the facility.

-Recycling Value: Metal blocks have higher market value due to their compact and uniform characteristics.

Important Notes

-Safety: Ensure all safety procedures are followed, especially during lifting and tipping operations;

-Maintenance: Regular maintenance of the hydraulic system, molds, and other components is crucial for optimal performance;

-Customization: This system can be customized to meet the specific requirements of your facility, such as the size and shape of the metal blocks and the capacity of the production line.

Please feel free to contact us for more details or specific requirements!