Powerful Alliance: World Metal Partners with DerShan Group for Box-Type Shearing Machines, Setting a New Benchmark for Green Recycling in Singapore

Project Background: 

As a global model city for efficient resource utilization, Singapore places extremely high demands on the technology and equipment of the metal recycling industry. World Metal Recovery, a leading metal recycling solutions provider in Southeast Asia, has always been committed to improving recycling efficiency and resource reuse rates through advanced technology. Faced with the increasing demand for heavy scrap steel processing, the company decided to introduce a high-performance scrap steel shearing machine to meet the processing challenges of hard materials such as rebar and heavy structural components.

Customer Needs and Challenges:

-Diverse and Complex Materials: Including high-strength waste such as scrap rebar, heavy structural steel, and dismantled parts

-High Capacity Requirements: Requires continuous and stable large-scale processing capacity

-Space Efficiency Optimization: Achieve efficient operation within limited space

-Automation Control Requirements: Reduce manual intervention and improve operational safety and stability

-Environmental Protection and Energy Saving: Meet Singapore's stringent environmental standards and reduce energy consumption

Solution: WS800 Heavy-Duty Horizontal Scrap Steel Box-Type Shearing Machine

We provided World Metal with... Recovery has custom-designed the WS800 heavy-duty horizontal scrap shear, a machine that integrates high efficiency, intelligence, and reliability:

Core Performance Parameters

-Shearing Force: 800 tons of powerful pressure, easily handling high-strength scrap steel

-Processing Capacity: 10-15 tons/hour, meeting continuous operation needs

-Feeding Hopper Size: Large feeding hopper, adaptable to various material sizes

-Control System: Fully automatic PLC control + remote monitoring system

Technical Highlights

1. High-Efficiency Shearing System

-Optimized box-type shearing structure ensures uniform shearing force distribution

-Special alloy blades extend service life and reduce maintenance frequency

-Optimized shearing angle for long materials such as rebar, reducing the risk of jamming

2. Intelligent Temperature Control

-Integrated industrial-grade oil cooling system ensures continuous and stable operation of the hydraulic system in tropical climates.

-Real-time temperature monitoring and automatic adjustment prevent overheating shutdowns.

3. Automated Operation Experience

-PLC fully automatic control program supports one-button operation and parameter presets.

-Remote monitoring and fault diagnosis system enables preventative maintenance.

-Multiple safety interlock devices ensure operator safety.

4. Structural Design Advantages

-Compact horizontal design saves space.

-Low-noise operation design meets urban environmental protection requirements.

-Easy-to-maintain modular design reduces downtime.

Project Implementation and Results

Installation and Commissioning

Our technical team completed rapid installation and commissioning on-site in Singapore, achieving equipment production in just [please add time], and provided comprehensive training to the World Metal Recovery operation and maintenance team.

Operational Results

Since the equipment was put into use, it has achieved the following:

-Increased Efficiency: Processing efficiency increased by 40% compared to the original equipment, with a maximum daily processing capacity of [please provide data]

-Reduced Energy Consumption: The intelligent hydraulic system reduces energy consumption by approximately 25%

-Labor Savings: Automated operation reduces on-site operators by 50%

-Output Quality: Clean sheared sections, increased density, and improved subsequent smelting efficiency

-Operational Stability: Continuous operation [please provide time] without major malfunctions

Customer Feedback

“This 800-ton shear has completely transformed our heavy scrap processing capabilities. Not only is its processing efficiency amazing, but more importantly, its stable operation and intelligent control system allow our operations team to work more safely and efficiently. The oil cooling system, in particular, performs exceptionally well in Singapore's high-temperature environment, with almost no downtime due to overheating.” --Operations Director, World Metal Recovery

Industry Value and Outlook

World Metal Recovery's introduction of this heavy scrap shear not only enhances its own business capabilities but also sets a benchmark for technological upgrading in the metal recycling industry of Singapore and Southeast Asia. The successful implementation of this project demonstrates that the resource recycling industry can achieve multiple improvements in efficiency, safety, and environmental protection through advanced equipment and intelligent management.

We look forward to continuing our collaboration with World Metal Recovery to jointly promote the development of a green circular economy and contribute to the sustainable use of resources.