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Triple Hydraulic Scrap Metal Compress Baling Press
Triple Hydraulic Scrap Metal Compress Baling Press
Triple Hydraulic Scrap Metal Compress Baling Press
Triple Hydraulic Scrap Metal Compress Baling Press
Triple Hydraulic Scrap Metal Compress Baling Press
A Triple Hydraulic Scrap Metal Compress Baling Press is a heavy-duty industrial machine designed for maximum efficiency in scrap metal recycling. It's called "triple" because it applies compression force from three sides (typically top and two lateral sides), creating dense, uniform, and highly stackable bales.

Chamber Length: 1000-2000mm;
Terms of Delviery: CIF,CNF,FOB,CPT;
Bale Density: 700-1500kg/M3;
Hotline:+86 188 1766 8272
Email:info@dersan.com
Video


Description


A Triple Hydraulic Scrap Metal Compress Baling Press is a heavy-duty industrial machine designed for maximum efficiency in scrap metal recycling. It's called "triple" because it applies compression force from three sides (typically top and two lateral sides), creating dense, uniform, and highly stackable bales.


Here’s a comprehensive breakdown of its features, workings, applications, and key considerations.


Core Function & Principle

To transform loose, bulky scrap metal (like turnings, clips, cans, or light iron) into compact, rectangular bales for:

Efficient Transportation: Reduces volume by up to 90%, drastically cutting freight costs.

Optimized Storage: Creates uniform, stackable blocks.

Improved Melting Efficiency: Denser bales melt more efficiently in furnaces.

Higher Market Value: Baled scrap typically commands a higher price per ton than loose scrap.


How It Works (The "Triple" Action)

Loading: The charging box is filled with loose scrap metal.

Compression Cycle:

Main (Top) Cylinder: Descends to pre-compress the material from above.

Side (Lateral) Cylinders (Two): Simultaneously or sequentially extend from the sides to compress the material into a compact form. This three-sided pressure is key to handling springy, tough-to-compress metals.

Baling & Ejection: Once the pre-set bale density is achieved, the press forms the bale, often using a "tie-wire" system or a locking mechanism to hold it together. The rear door opens, and the bale is ejected, often using a hydraulic pusher plate or by the action of the side cylinders.


Key Components

Heavy-Duty Frame: Reinforced steel construction to withstand extreme pressure (typically 100 to 500+ tons).

Hydraulic Power Unit (HPU): The heart of the system, comprising an electric motor, hydraulic pumps, valves, oil tank, and cooling system.

Cylinders: Three main hydraulic cylinders (one for top, two for sides) made of high-strength steel.

Charging Box / Compression Chamber: The workspace where scrap is loaded and compressed.

Control System: Modern presses use a Programmable Logic Controller (PLC) for automated, safe, and efficient cycles. Includes both manual and automatic modes.

Safety Features: Emergency stop buttons, mechanical safety locks, two-hand operation controls, and light curtains.


Common Applications & Scrap Types

Light Iron: Sheet metal, auto bodies, appliances.

Non-Ferrous Metals: Aluminum cans (UBCs), copper wire, brass turnings.

Steel Turnings & Borings: Swarf from machining operations.

Stainless Steel Scrap.

Mixed Scrap: Prepared for shredding.


Advantages of a Triple-Action Press

Higher Density: Three-sided compression achieves greater density than single-downstroke presses, especially for springy materials.

Better Bale Integrity: Produces tightly packed, square bales that don't fall apart.

Versatility: Can handle a wide range of scrap types and densities.

Automation: Can be integrated with conveyor feeds and bale handling systems for continuous operation.


Important Considerations When Purchasing/Using

Pressure & Force: Rated in tons. Choose based on the type and volume of scrap you process (e.g., 200-ton for light iron, 400+ ton for dense turnings).

Bale Size & Output: Chamber dimensions determine bale weight. Cycle time (e.g., 40-60 seconds) determines hourly output.

Power Requirements: High-power machines (e.g., 75-150 HP motors) require robust electrical infrastructure (3-phase).

Footprint & Installation: Requires significant floor space, a solid concrete foundation, and professional installation.

Manufacturer & Support: Choose reputable manufacturers known for durability and reliable after-sales service (spare parts, maintenance).

Safety Compliance: Ensure the machine meets all local and international industrial safety standards (CE, OSHA, etc.).


Popular Manufacturers & Brands

Global/Heavy-Duty: Logemann, American Baler, Harris, Sierra International, Maren Engineering.

European: Metso, Lindemann.

Asian/Chinese: Numerous manufacturers offer a range from economy to high-spec models. Due diligence on quality is essential.


Cost Range

Varies enormously based on capacity, automation, and brand.

Standard Models: $80,000 - $200,000+

High-Capacity/Automated Systems: $300,000 - $1,000,000+

In summary, a Triple Hydraulic Scrap Metal Baling Press is a major capital investment that is the cornerstone of a modern, profitable scrap yard. Its three-sided action provides superior performance for creating high-density, transport-ready bales, offering a rapid return on investment through reduced logistics costs and increased scrap value.


Parameters


Model

Chamber Size

Bale Size

Bale Weight

Output

Motor Power

HBS125

1400x700x300mm

300x300mm

20-40kg

60 bales/Hour

22kw

HBS160

1400x800x350mm

350x350mm

30-60kg

60 bales/Hour

37kw

HBS200

1800x1000x400mm

400x400mm

50-80kg

60 bales/Hour

2x30kw

HBS250

2000x1200x450mm

450x450mm

70-120kg

60 bales/Hour

2x37kw


Features


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Remote Control

Remote Service

Kunlun Tongtai Touchscreen For Remote Monitoring And Problem Solving

Famous Brand

HengYuan Oil Pump

Promise The Machine Run Smoothly


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Big Hopper Design

Triple Rams Design

Intellegent, High Efficiency, Continuous Bale Out

Industrial Oil Chiller

Better Cooling Effect

Promise Machine Run Smoothly With Long life

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Application
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+Stainless-Steel-Scrap-不锈钢..png+Steel-Shavings-铁刨花-.png


FAQ


> What is warranty for Aluminium Cans Cube Machinary Baler?
The baler machine is covered by a one-year warranty, excluding wear parts. During the warranty period, if any issues arise with key components of the baler, we will provide replacement parts free of charge. However, wear parts are not covered under the warranty. For the machine, we offer lifelong technical support and provide wear parts at cost price.
    

> Can i request a free test for Scrap Metal Hydraulic Baling Press ProblemsBefore order?
Surely no problem, you can send some materials which you want to handle to our factory to test your materials, or we can find some materials which are similar to your materials, will take videos and photos when testing and then send the videos/photos to you for your inspection.
    

> Can you supply the relevant documentation for Compressing Aluminium Cans Balerwhen shipping?
Yes, of course, we surely supply the documentations for the baler when shipping such as packing list, commercial invoice, certificate of origin or other documentations which you will need,as for special documentation, we will try our best to apply from our government or other officials.
    

> Is there any spare parts along with the Metal Scrap Automatic Recycling Baler?
Yes, we will provide some spare parts for free which includes tools, O Rings and some other electrical components like middle relay, and you need to pay extra cost for wear parts.
    

> Before shipment, Could you please take testing video of Japan Scrap Metal Baler?
Yes, of course, we not only take videos of baler running before shipment, we will provide a production plan for you before manufacturing, and take videos, photos of the process of manufacturing according to the production plan to let you know the status of producing baler process clearly.
    

> What profits can we get from the Hydraulic Press Aluminum Can Baler?
You need to know price of metal scrap, and price of the bales you sell to metal recycling center or steel manufacturer, then you can know how much profits you will get by the baler.

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